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Does the packing stage of your biscuit line struggle due to gauge variations ?​​

UjjAI auto-optimizes the packing machine settings to ensure the right count of biscuits get packed even when gauge varies beyond tolerance.

Key Features

Continuous Monitoring

Camera watches every stack moving at 200+ stacks per minute; AI discerns patterns in stack gauge and stack counts.

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Closed-Loop Control

Effective, closed-loop control of the packing machine to accommodate the gauge variations over time.

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Automated Rejection

Automated, real-time rejection of the faulty packets in the outfeed with less counts or excess counts.

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Gauge Alerts to Upstream

Color-coded towerlight to provide immediate alert to the Mixing / Forming / Baking stages when the gauge breaches the tolerance limits.

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Live Dashboard

Live dashboard showing the current values of gauge, the standard-count packets percentage, count of line stops, shift-wise and day-wise gauge compliance and other unique insights about the line.

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Retrofittable

Can be retrofitted on most varieties of packing machines. No infrastructure change necessary.

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Benefits

Higher rate of the Standard-Count packets, so higher efficiency of the packing machine

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Reduced laminate waste

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Live, reliable, granular data at the fingertip of the management, driving effective interventions

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Improve productivity by minimizing quality hold (DQI) occurrences and reducing recovery or repacking efforts.

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Material savings due to lesser Giveaway

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Achieve Minimum Weight Compliance and eliminate customer complaints without causing high laminate waste

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Customer Feedback and Awards

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