The calm intelligence that powers precision.
Does the packing stage of your biscuit line struggle due to gauge variations ?
UjjAI auto-optimizes the packing machine settings to ensure the right count of biscuits get packed even when gauge varies beyond tolerance.
Key Features
AI Vision Camera
Camera watches every stack moving at 200+ stacks per minute; AI discerns patterns in stack gauge and stack counts.
Closed-Loop Control
Effective, closed-loop control of the packing machine to accommodate the gauge variations over time.
.png)
Automated Rejection
Automated, real-time rejection of the faulty packets in the outfeed with less counts or excess counts.
.png)
Towerlight Alert
Color-coded towerlight to provide immediate alert to the Mixing / Forming / Baking stages when the gauge breaches the tolerance limits.
.png)
Live Dashboard
Live dashboard showing the current values of gauge, the standard-count packets percentage, count of line stops, shift-wise and day-wise gauge compliance and other unique insights about the line.
.png)
Retrofittable
Can be retrofitted on most varieties of packing machines. No infrastructure change necessary.
.png)
Benefits
Higher rate of the Standard-Count packets, so higher efficiency of the packing machine
.png)
Reduced laminate waste
.png)
Fewer occurrences of Quality Hold (DQI)
.png)
Reduced efforts for Recovery / Repacking
.png)
Achieve Max Permissible Error (MPE) Compliance without causing high laminate waste
.png)
Material savings due to lesser Giveaway
.png)
Reliable, granular data to drive informed decisions by the management to optimize the inputs and the process
.png)
Eliminate customer complaints related to MPE
.png)